Extrusion line of animal by – products
Terafix provides equipment for the processing of biological animal by-products. Our technology is environmentally friendly, financially sustainable and the production process is patented to our sole use.
As a result of processing animal by-products not intended for human consumption, we obtain extremely nutritious and almost sterile food for pets, poultry, pigs, and fur animals.
Our lines can process by-products from livestock (birds, pigs, fish).
The lines provided by Terafix are operated by various companies in Russia, Belarus, Kazakhstan, Moldova, Serbia, Georgia, Armenia, and Ukraine. The companies operating using our technology are operating in the livestock industry and are ordinarily livestock farms, meat processing enterprises, etc.
The technology is based on the wet extrusion method, where friction is used as the only heating source. The extrusion process does not take more than 30 seconds. During this time, the raw material manages to go through several stages of processing: thermal, sterilization, disinfection.
Animal by-products are processed together with cereal filling (bran, crushed grains, meal, etc.). At least 4 tonnes of food with the digestibility of up to 92% will be obtained from one tonne of animal by-products.
The technology is based on the wet extrusion method, where friction is used as the only heating source. The extrusion process does not take more than 30 seconds. During this time, the raw material manages to go through several stages of processing: thermal, sterilization, disinfection.
Animal by-products are processed together with cereal filling (bran, crushed grains, meal, etc.). From 1 ton of animal by-products, we will generate at least 4 tons of livestock and pet food with the digestibility of up to 92%.
The processing process is environmentally friendly and sustainable from a waste perspective. In contrast to traditional cremators and incinerators, our production process generates no waste of animal by-products, harmful emissions, effluents, and odors. The production line is energy efficient and requires only electricity, hence no gas, steam, water is required.
The low cost of food products obtained using our technology allows you a short payback time for your investment.
Conditions for delivery of the processing line for animal by-products
The total cost of the line depends on the volume of by-products processed (or the desired volume of the finished product) and is determined based on the initial data provided by the customer.
The cost of the line includes
- equipment manufacturing;
- installation;
- execution of works;
- staff training.
The costs of the line do not include:
-
- transporting the line to the installation site;
- accommodation of our representatives (4-5 people) during the installation (approximately 2 weeks);
- consumables: cable, metal for mounting, etc.
- the costs for storing the vegetable filling, releasing it from foreign impurities and feeding it into mixers;
- external power supply at an agreed point of entry.
Composition of the technological line:
- by-product grinding equipment;
- mixers;
- conveyors for transferring raw materials from mixers to extrusion;
- specialized extrusions, combined in blocks by a loading mechanism;
- pneumatic transport, cooling and packaging system. The filling can be done in bags or in any other packaging decided by the customer.
Room requirements:
- the area occupied by the technology line depends on the desired productivity of the line;
- smooth concrete floor with a thickness of at least 200mm;
- the room temperature must be at least + 10 ° C;
- the desired height of the room is 6 m;
- in addition to the supply of electricity, no other types of energy carriers are required (less than 0.2 kW of electricity must produce 1 kg of feed);
Warranty period of the technology line: 12 months.
Contact us
If you have questions or ideas that you would like to discuss, please send a message. For anything more specific, please use one of the addresses listed below.
Find out more
Once we receive information from you, we'll set a time to discuss your needs in more detail.